What materials are commonly used to make router table plate inserts?

Router table plate inserts are made from various materials, and each material has its benefits and drawbacks. Below are the most common materials used to make router table plate inserts

 

Plastic 

Plastic is one of the most popular materials used to make router table plate inserts because it is affordable and easy to work with. Plastic inserts come in different colors, sizes, and shapes, and they are lightweight, making it easy to handle and install. Plastic inserts are durable and can withstand heavy use, but they may not be as durable as other materials, and over time they may start to sag.

 

Aluminum 

Aluminum is a popular material used to make router table plate inserts because it is strong, durable, and can withstand heavy use. Aluminum inserts are more expensive than plastic inserts, but they are often stronger and more durable than plastic. They are less likely to sag over time than plastic inserts, making them a better long-term investment. Aluminum inserts also conduct heat well, which can be an advantage if you plan on using the router for long periods.

 

Phenolic Resin 

Phenolic resin is a high-density, thermosetting plastic that is strong, durable, and resistant to heat. It is commonly used to make router table plate inserts because it is tough and can handle heavy use. It is also resistant to warping and sagging, making it a good long-term investment. Phenolic resin inserts are more expensive than plastic or aluminum inserts, but they tend to last longer and are more resistant to wear and tear.

 

MDF (Medium Density Fiberboard) 

MDF is a composite wood product made from sawdust and resin. It is generally less expensive than other materials and is often used as a budget option for router table plate inserts. MDF inserts can be susceptible to sagging over time, but they are easy to replace if necessary. MDF is not as durable as other materials, but it can be an option for occasional use.

 

High-Density Polyethylene (HDPE) 

HDPE is a plastic that is similar to phenolic resin in terms of strength and durability. It is lightweight and easy to work with, making it an ideal material for router table plate inserts. HDPE inserts are more expensive than plastic or MDF inserts but less expensive than aluminum or phenolic resin. They are resistant to warping and sagging, making them a good long-term investment.

 

Acrylic 

Acrylic is a type of plastic that is transparent and easy to work with. It is not as durable as other materials and can be susceptible to cracking or breaking. Acrylic inserts are generally not recommended for heavy use, but they can be a good option for occasional use or for those who want to see through the insert when working.

 

In conclusion, the material used to make router table plate inserts depends on the woodworker's needs, budget, and intended use. Plastic, aluminum, phenolic resin, MDF, HDPE, and acrylic are the most common materials used to make router table plate inserts. Plastic is generally the least expensive but may not be as durable as other materials, while aluminum and phenolic resin are more expensive but tend to be more durable and long-lasting. MDF and HDPE can be budget-friendly options, while acrylic is best used for occasional use. Regardless of the material you choose, remember to choose an insert that is compatible with your router and router table to maximize its effectiveness and ensure safety when working.